The “Real” Cost of ESD Damage

Article written by Terry Welsher, courtesy of InCompliance Magazine

What percentage of electronic failures are latent defects? What’s the cost to industry? According to the ESD Association “It is relatively easy with the proper equipment to confirm that a device has experienced catastrophic failure. Basic performance tests will substantiate device damage. However, latent defects are extremely difficult to prove or detect using current technology, especially after the device is assembled into a finished product.” So there is the view that, by definition, it is impossible to quantify the amount of latent damage. However, for most companies, the cost of customer returns and field service warranty expense greatly exceeds in-house scrap & re-work expense.

Per the ESD Association: “The age of electronics brought with it new problems associated with static electricity and electrostatic discharge. And, as electronic devices became faster and smaller, their sensitivity to ESD increased. Today, ESD impacts productivity and product reliability in virtually every aspect of today’s electronics environment. Industry experts have estimated average product losses due to static to range [up to] 33%. Others estimate the actual cost of ESD damage to the electronics industry as running into the billions of dollars annually.”

For ESD Fundamentals from the ESD Association web site at Click Here

Some major companies report that 25% of all identified electronic part failure is due to ESD. As an ESD Control Program improves, a resulting decrease in unidentified field failures and ”no problem found” returns should occur. Reducing latent defect field failures is what allows companies to report return on investments of 10:1 from their ESD Control Programs.

To continue reading The “Real” Cost of ESD Damage Click Here.

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About Protektive Pak

Protektive Pak is a leading manufacturer of ESD Material Handling and Packaging solutions. We offer a complete line of ESD Packaging products for transporting, storing and shipping of static sensitive assemblies. Our products include Storage Containers, Circuit Board Shippers, Open Bin boxes, Reel Storage Containers, Trays, Foam, Tape, Shielding Bags and much more! We also have custom manufacturing capabilities to your meet your special needs, including Thermoforming requirements. Protektive Pak offers a unique “Impregnated” corrugated material that provides greater durability than “painted” corrugated material. The buried shielding layer protects ESD sensitive items (ESDS) and minimizes sloughing and rub-off contamination. We also offer Plastek Industrial Fluted Plastic, an economical alternative to injection molded products and ideal for use where corrugated and /or paper products cannot be used. For further information, please visit our website at www.ProtektivePak.com

Posted on January 6, 2012, in Article, ESD Information and tagged , , , , . Bookmark the permalink. Leave a comment.

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